Non-Woven Aluminum Foil Cooler Bag
Our most popular style for supermarket shopping, meat markets and seafood deliveries. A full-length top zipper seals the opening to keep cold air in and warm air out.
Factory-direct insulated cooler bags in laminated non-woven and 600D Oxford, with a foil or welded PEVA lining. Keep groceries, drinks and meals cool for 3–5 hours with gel ice packs. Flexible MOQ, samples in 5–7 days, bulk production in 10–20 days.
As a direct manufacturer, EcoLeaderPack engineers commercial-grade insulated cooler bags for supermarket chains, meal-prep brands and cold-delivery fleets. Each bag combines a durable outer shell, a 2.0–5.0 mm EPE foam core and a foil or welded PEVA liner. Together they keep perishables cool for 3 to 5 hours with gel ice packs and help reduce spoilage in transit.
Our 200,000 m² Zhejiang facility runs 8 workshops with 1,000+ skilled workers, supporting on-time fulfillment of global bulk orders at factory-direct prices.
Certified to ISO 9001, ISO 14001 and BSCI, with materials compliant with EU REACH and US FDA food-contact requirements.
24-hour digital dielines, 5–7 day physical samples and door-to-door global shipping.
The samples below are for style reference. We can adjust the material, foam thickness, closure, dimensions and logo printing to match your project.
Our most popular style for supermarket shopping, meat markets and seafood deliveries. A full-length top zipper seals the opening to keep cold air in and warm air out.
A heavy-duty grocery tote with a zippered top and reinforced handles. A rigid PP base keeps it upright in a cart or trunk, and the foil-lined interior helps keep chilled or hot items at temperature on the way home. Folds flat for storage.
A lightweight non-woven lunch cooler with foil-lined foam insulation. The zip-top closure and front pocket keep sandwiches, drinks and snacks organized. Wipe-clean, reusable and ready for your custom logo, it suits events, schools and corporate gifts.
An extra-large insulated catering bag with double zippers and a shoulder strap. It fits pizza boxes, trays and takeout containers and helps keep meals hot or cold. Folds compactly between deliveries.
An extra-wide square base built for flat birthday-cake boxes, large catering platters, fresh seafood trays and hotpot sets. The 90-degree corners help keep cakes and broths level in transit.
An insulated non-woven wine tote that keeps bottles cool from shop to table. Available for 1, 2 or 6 bottles, with a zip-top closure and padded sides. A reusable alternative to paper bottle bags.
An insulated cooler bag with the look of a classic paper bag. A laminated non-woven shell, foil insulation layer and hook-and-loop closure make it strong enough for weekly shopping and repeated use. Custom sizes and prints available.
A fun-shaped non-woven cooler for beach days and picnics. Choose the round barrel style or a backpack version with padded straps. The foil-lined interior wipes clean, and the large print area suits full-color artwork.
A foil-and-foam composite lining slows heat transfer between the inside and outside of the bag, helping keep contents cool (or warm) on the go.
The embossed foil surface reflects radiant heat, reducing heat gain for cold items and heat loss for hot items. It is also water-resistant and wipes clean.
Closed-cell EPE foam traps air to slow heat conduction. It also adds cushioning and gives the bag its shape.
A bonded foil film adds a second reflective barrier and helps block moisture and odors.
Durable, reusable and easy to print, built for grocery runs, deliveries and picnics.
For ice, seafood or anything that sweats, swap the inner foil face for a welded PEVA liner (see Inner Lining Choices below).
| Feature | Standard Option | Heavy-Duty Option | Verification |
|---|---|---|---|
| Outer Fabric | 80–120 GSM spunbond non-woven | 600D Oxford / DuPont™ Tyvek® | ASTM D5034 fabric grab strength |
| Insulation Core | 2.0–3.0 mm closed-cell EPE foam | 4.0–5.0 mm dense EPE foam | Foam thickness set per project |
| Inner Lining | Food-grade aluminum foil | Welded PEVA | US FDA / EU 10/2011 food-contact compliant |
| Cold Holding | About 3–4 hours | About 5–6 hours with gel ice packs | Varies with ambient temperature and load |
| Handle Support | Ultrasonic-bonded handle anchors (12 kg) | "X"-box reinforced webbing (15–20 kg) | Dynamic pull test |
| Seam Construction | Heat-sealed bottom | Heat-welded PEVA seams that help contain meltwater | Seam leak check |
| Zipper Durability | Standard smooth nylon zipper | #5 airtight zipper with insulated lip | 5,000-cycle open/close test |
We offer 4 standard size tiers to cover everyday lunches, restaurant deliveries, family grocery shopping and bulk catering orders:
| Size Tier | Dimensions (L x W x H) | Capacity | Net Weight | What It Holds |
|---|---|---|---|---|
| Small (S) | 25 x 18 x 25 cm (10 x 7 x 10 in) | ~11 L | ~140 g | 1 bento box, 2 beverage cans, 1 fruit container |
| Medium (M) | 29 x 19 x 29 cm (11.5 x 7.5 x 11.5 in) | ~16 L | ~170 g | 2–3 takeout containers, 4 drink cups, daily groceries |
| Large (L) | 35 x 24 x 29 cm (14 x 9.5 x 11.5 in) | ~24 L | ~200 g | Family grocery load, 8" cake box, fresh meats |
| Extra Large (XL) | 42 x 28 x 38 cm (16.5 x 11 x 15 in) | ~45 L | ~260 g | Bulk courier loads, seafood, 12-can picnic |
*Dimensions are external. Capacity and weight are approximate and vary with foam thickness and construction.*
Build the exact cooler bag your brand needs, from outer fabric and inner lining to hardware and printing finishes.
Choose the right exterior material to match your budget, brand identity, and load requirements. All fabrics support exact Pantone color matching from 500 pcs:
Request Fabric Swatches
Select from 6 food-grade interior barriers engineered for cold retention, easy sanitation, and 100% leak resistance:
Select Liner Specs
Heavy-duty closures and ergonomic hardware engineered for commercial daily reuse and courier convenience:
Configure Hardware
High-precision printing processes ensure your logo and marketing artwork remain bright and sharp across long-term use:
Submit Logo for ProofingOrdering custom cooler bags from EcoLeaderPack takes five clear steps:
Tell us what you plan to pack (groceries, takeout, cake or drinks), preferred dimensions and target hold time.
Choose outer fabric, foam thickness (2–5 mm), inner lining (foil or PEVA) and closure (zipper or Velcro).
Our designers send free 2D dieline templates and digital artwork proofs within 24 hours to confirm branding.
A physical sample ships in 5–7 days, so you can verify fit, zipper quality and hold time before mass production.
Bulk manufacturing completes in 10–20 days. We manage QC and export packing with direct global delivery.
Unlike single-use bags, a custom cooler bag is useful enough that customers keep it and use it again. Every grocery run, picnic, beach weekend or office lunch puts your logo in front of new people.
Cooler bags are also more functional than standard totes. They protect temperature-sensitive food and drinks, which improves the customer experience, reduces food waste and builds brand loyalty.
A cooler bag slows the movement of heat between the inside of the bag and the outside air. Three features share the work:
The outer shell (non-woven, Oxford or Tyvek®) protects the structure from dirt, moisture and wear, and carries your branding.
The bags that stay cold longest have the thickest insulation, the tightest seals and the least air leakage. In soft-sided coolers, premium builds with a TPU-laminated shell, thick EVA foam and RF-welded (heat-sealed) seams generally outlast budget designs, and vacuum insulation panels go further still. A zippered top that closes fully and a rigid base also help.
Non-woven cooler bags sit at the lightweight end of the range. Their foil-lined foam layer suits a trip home from the store, a lunch break or a picnic, typically a few hours rather than a full day. For longer trips, choose a thicker-walled bag, pre-chill it and pack ice packs around the food.
| Feature | Non-Woven Cooler | Oxford Retail Cooler | TPU Premium Cooler (for comparison) |
|---|---|---|---|
| Outer Shell | Laminated non-woven polypropylene (80–100 GSM) | 600D Oxford fabric | 840D TPU-laminated nylon |
| Insulation | EPE foam (about 2–3 mm) with aluminum foil | EPE or XPE foam (about 4–5 mm) | EVA foam |
| Liner and Seams | Foil lining, stitched | Heat-sealed PEVA | RF-welded TPU, waterproof |
| Cold Retention | Shortest (about 3–4 hours; longer with ice packs) | Longer (up to 5–6 hours with gel ice packs) | Longest of the three |
| Best For | Groceries, lunch, picnics, promotional gifts | Everyday coolers, lunch bags, shopping | Camping, fishing, multi-day outdoor use |
| Price Level | Lowest | Mid-range | Highest |
Tell us what you need to carry (chilled groceries, restaurant takeout, cakes or drinks), your target hold time and your estimated quantity. Our packaging specialists will recommend the right foam thickness and send a factory-direct quote within 12 hours.
